單室臥式高壓氣淬真空爐(交替氣冷型)
單室臥式高壓氣淬真空爐(交替氣冷型)
Single chamber horizontal high pressure and high flfl ow rate gas quenching vacuum furnace (alternating gas cooling type)
應用簡介/Application
適用于工模具鋼、高速鋼、不銹鋼等材料的淬火處理;不銹鋼、鈦及鈦合金等材料的固溶處理;多種磁性材料的退火處理及回火處 理;也可用于真空釬焊及真空燒結等
Application: It is suitable for quenching treatment of die steel, high speed steel, stainless steel and other materials; solid solution treatment of stainless steel, titanium and titanium alloy; annealing treatment and tempering treatment of various magnetic materials; can also be used for vacuum brazing and vacuum sintering, etc.
產品特點/characteristic
1.采用一體擠壓圓形換熱器, 冷卻速度提高100%,穩(wěn)定性高
The cooling rate is increased by 100% and the stability is high.
2.采用上下交替氣冷方式,流量均勻,工件變形量小
The air cooling mode is adopted alternately up and down, the flow rate is uniform and the deformation of workpiece is small
3.加熱元件沿加熱室四周均勻布置,溫度均勻性高,熱攪拌可用于真空回火
The heating element is evenly arranged around the heating chamber with high temperature uniformity. Hot stirring can be used for vacuum tempering
4.采用復合硬氈/金屬屏為加熱室隔熱層,較風管結構的節(jié)能30%
The composite hard felt / metal screen is used as the heat insulation layer of the heating chamber, which saves 30% energy compared with the air duct structure
5.工件變形小,生產效率高,使用成本低 40%
Workpiece deformation is small, production efficiency is high, the cost is lowered by 40%
6.編程工藝靈活輸入,機械動作穩(wěn)定可靠,故障自動報警/顯示
Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault
7.氣淬風機變頻驅動,對流加熱功能可選、九點測溫可選、分級及等溫淬火
Frequency conversion drive of gas quenching fan, optional convective heating function, optional nine point temperature measurement, classification and austempering
8. 全智能化工業(yè)計算機控制系統(tǒng)并有一套手動操作系統(tǒng)
Fully intelligent chemical industry computer control system and a manual operating system
9. 操作簡潔、編程工藝靈活輸入、機械動作穩(wěn)定可靠
Simple operation, flexible input of programming process, stable and reliable mechanical action.
10.手動/半自動/自動 故障自動報警/顯示
Manual / semi-automatic / automatic fault automatic alarm / display
產品規(guī)格/product specifications
注:特殊規(guī)格要求可根據(jù)客戶要求定制
Note: Special specification requirements can be customized according to customer requirements
參數(shù) / 型號 Parameter/ Model |
PJ-Q557 | PJ-Q669 | PJ-Q7711 | PJ-Q8812 | PJ-Q9916 |
---|---|---|---|---|---|
有效熱區(qū) W×H×L Effective hot zone |
500×500×700 | 600×600×900 | 600×600×900 | 800×800×1200 | 900×900×1600 |
裝載重量 (KG) Load weight |
300 | 500 | 800 | 1200 | 2000 |
最高溫度 (℃) Max.temprature |
1350 | 1350 | 1350 | 1350 | 1350 |
爐溫均勻性 (℃) Furnace temperature uniformity |
±5 | ±5 | ±5 | ±5 | ±5 |
真空度 (Pa) vacuum degree |
4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 |
壓升率 (Pa) Pressure rise rate |
≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 |
氣淬壓力 (bar) Gas quenching pressure |
6-25 | 6-25 | 6-25 | 6-25 | 6-25 |
冷卻氣體(99.995%) Cooling gas |
N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He |
以上參數(shù)可根據(jù)工藝要求調整,不作為驗收依據(jù),具體以技術方案和協(xié)議為準
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
配置選擇/Configure select
爐門開啟方式 Furnace door opening mode |
回轉式 Rotary |
平開式 Flat type |
垂直升降式 Vertical lifting type |
|
---|---|---|---|---|
爐膽 Flue |
石墨加熱元件與石墨氈復合屏合成結構 Synthesis structure of Graphite heating element and Graphite felt Composite screen |
鉬加熱元件與金屬隔熱屏合成結構 The composite structure of Mo heating element and metal thermal insulation screen |
||
氣淬方式 Gas quenching mode |
氣流上下垂直交替氣冷 Vertical alternation of air cooling up and down |
左右交替氣冷卻 left and right alternating gas cooling |
||
真空泵組和真空計 Vacuum pump set and vacuum gauge |
進口 Imported |
高品質國產 High quality domestic |
||
真空度 Vacuum degree |
高真空 High vacuum |
中真空 Medium vacuum |
||
PLC |
西門子 Siemens |
歐姆龍 OMRON |
三菱 Mitsubishi |
|
溫控儀表 Thermostat meter |
歐陸 EUROTHERM |
島電 Electric conduction |
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熱電偶 thermocouple |
S 型分度號 S-type dividing number |
|||
記錄儀 grapher |
有紙記錄儀 Paper recorder |
無紙記錄儀 Paperless recorder |
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人機界面 human-computer interface |
模擬屏 Analog screen |
計算機觸摸屏 Computer touch screen |
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電器元件 Electrical component |
高品質國產 High quality Made in China |
施耐德 Schneider |
西門子 Siemens |
山東派金真空科技有限公司
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