雙室低壓碳氮共滲油淬真空爐
雙室低壓碳氮共滲油淬真空爐
Vacuum double chamber low pressure carburizing oil quenching furnace
應(yīng)用簡(jiǎn)介/Application
真空雙室低壓碳氮共滲油淬爐,具有滲碳,碳氮共滲、油淬和加壓氣冷多種功能。主要用來(lái)對(duì)模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對(duì)中、低碳合金鋼進(jìn)行滲碳、碳氮共滲淬火,多種真空熱處理工藝。可以實(shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式及碳氮共滲等工藝。
The vacuum double-chamber low-pressure carbon-nitrogen co-infiltration oil quenching furnace has various functions of carburizing, carbonitriding, oil quenching and pressure air-cooling. Is mainly used for carrying out carburizing, carbonitriding quenching and various vacuum heat treatment processes of die steel, stainless steel, high-speed steel, high alloy steel tools, quenching, annealing, tempering and centering and low-carbon alloy steel. Can realize one-time carburizing, pulse carburizing and other processes, such as carburizing, carbonitriding, etc.
產(chǎn)品特點(diǎn)/characteristic
1.專(zhuān)用的真空低壓滲碳模擬軟件,智能高效
Special vacuum low-pressure carburizing simulation software, intelligent and efficient
2.加熱元件沿加熱室圓周360°均勻布置,溫度均勻性高
The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and has high temperature uniformity
3.采用外絕緣結(jié)構(gòu),杜絕滲碳炭黑污染
The external insulation structure is adopted to eliminate the pollution of the carburized carbon black
4.淬火攪拌機(jī)構(gòu)變頻調(diào)速且?guī)в袑?dǎo)流裝置,冷卻均勻性好、工件變形小,具有恒溫油淬火/等溫淬火/對(duì)流加熱/真空分壓
Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure
5.油淬火機(jī)構(gòu)且?guī)в袑?dǎo)流裝置,冷卻速度快、工件變形小
The oil quenching mechanism with diversion device has the advantages of fast cooling speed and small deformation of workpiece.
6.變頻攪拌淬火/上下竄動(dòng)淬火/加壓淬火
Frequency conversion stirring quenching / up and down moving quenching / pressure quenching.
7.滲碳?xì)怏w噴嘴沿加熱室圓周及前后均勻布置,滲碳層厚度均勻
Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.
8.操作簡(jiǎn)潔 編程工藝靈活輸入 機(jī)械動(dòng)作穩(wěn)定可靠
The operation is simple and the programming process is flexible, and the mechanical action is stable and reliable.
9.手動(dòng)/半自動(dòng)/自動(dòng) 故障自動(dòng)報(bào)警/顯示
Manual / semi-automatic / automatic fault automatic alarm / display
產(chǎn)品規(guī)格/product specifications
注:特殊規(guī)格要求可根據(jù)客戶(hù)要求定制
Note: Special specification requirements can be customized according to customer requirements
參數(shù) / 型號(hào) Parameter/ Model |
PJ-ST446 | PJ-ST557 | PJ-ST669 | PJ-ST7711 | PJ-ST8812 | PJ-ST9916 |
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有效熱區(qū) W×H×L Effective hot zone |
400×400×600 | 500×500×700 | 600×600×900 | 700×700×1100 | 800×800×1200 | 900×900×1600 |
裝載重量 (KG) Load weight |
200 | 300 | 500 | 800 | 1200 | 2000 |
最高溫度 (℃) Max.temprature |
1350 | 1350 | 1350 | 1350 | 1350 | 1350 |
爐溫均勻性 (℃) Furnace temperature uniformity |
±5 | ±5 | ±5 | ±5 | ±5 | ±5 |
真空度 (Pa) Vacuum degree |
4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/ 6.7 E -3 |
壓升率 (Pa) Pressure rise rate ≤ 0.5 |
≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 |
移送時(shí)間 (S) Transfer time |
≤ 15 | ≤ 20 | ≤ 25 | ≤ 25 | ≤ 30 | ≤ 30 |
滲碳介質(zhì) Carburizing medium |
C2H2 + N2 | C2H2 + N2 | C2H2 + N2 | C2H2 + N2 | C2H2 + N2 | C2H2 + N2 |
滲碳?jí)毫?(mbar) Carburizing pressure |
5-20 | 5-20 | 5-20 | 5-20 | 5-20 | 5-20 |
控制方式 Control method |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
多級(jí)脈沖 Multi-pulse |
淬火介質(zhì) Quenchant |
真空快速淬火油 Vacuum rapid quenching oil |
以上參數(shù)可根據(jù)工藝要求調(diào)整,不作為驗(yàn)收依據(jù),具體以技術(shù)方案和協(xié)議為準(zhǔn)
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
配置選擇/Configure select
爐型選擇 Selection of furnace type |
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雙室臥式
Double chamber horizontal
雙室立式 Double chamber vertical |
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中間隔熱門(mén) Middle septum hot |
機(jī)械傳動(dòng) Mechanical drive |
氣動(dòng) Pneumatic |
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爐膽 Flue |
石墨加熱元件與石墨氈復(fù)合屏合成結(jié)構(gòu) Synthesis structure of Graphite heating element and Graphite felt Composite screen |
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真空泵組和真空計(jì) Vacuum pump set and vacuum gauge |
進(jìn)口 Imported |
高品質(zhì)國(guó)產(chǎn) High quality Made in China |
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淬火槽攪拌方式 Quenching tank stirring mode |
漿葉循環(huán) blade circulatory |
噴嘴噴射 Nozzle injection |
外置風(fēng)冷換熱 External air-cooled heat transfer |
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真空度 Vacuum degree |
高真空 High vacuum |
中真空 Medium vacuum |
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PLC |
西門(mén)子 Siemens |
歐姆龍 OMRON |
三菱 Mitsubishi |
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溫控儀表 Thermostat meter |
歐陸 EUROTHERM |
島電 Electric conduction |
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熱電偶 Thermocouple |
S 型分度號(hào) S-type dividing number |
滲碳專(zhuān)用熱電偶 Special-purpose thermocouple for carburizing |
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記錄儀 Grapher |
有紙記錄儀 Paper recorder |
無(wú)紙記錄儀 Paperless recorder |
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人機(jī)界面 Human-computer interface |
模擬屏 Analog screen |
計(jì)算機(jī)觸摸屏 Computer touch screen |
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電器元件 Electrical component |
高品質(zhì)國(guó)產(chǎn) High quality Made in China |
施耐德 Schneider |
西門(mén)子 Siemens |
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質(zhì)量流量計(jì) Mass flowmeter |
美國(guó) Mass Flowmeter United States |
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真空壓力傳感器 Vacuum pressure sensor |
德國(guó) Vacuum pressure sensor Germany |
山東派金真空科技有限公司
地 址: 山東省昌邑市奎聚工業(yè)園
聯(lián) 系 人: 王金忠
電 話(huà): 400-0536-968
手 機(jī): 13280766431
郵 箱:sales@paijinzhenkong.com
網(wǎng) 址:http://siweiche.cn
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