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雙室低壓碳氮共滲油淬真空爐

時(shí)間:2019-11-21
雙室低壓碳氮共滲油淬真空爐

雙室低壓碳氮共滲油淬真空爐

Vacuum double chamber low pressure carburizing oil quenching furnace


應(yīng)用簡(jiǎn)介/Application

真空雙室低壓碳氮共滲油淬爐,具有滲碳,碳氮共滲、油淬和加壓氣冷多種功能。主要用來(lái)對(duì)模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對(duì)中、低碳合金鋼進(jìn)行滲碳、碳氮共滲淬火,多種真空熱處理工藝。可以實(shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式及碳氮共滲等工藝。

The vacuum double-chamber low-pressure carbon-nitrogen co-infiltration oil quenching furnace has various functions of carburizing, carbonitriding, oil quenching and pressure air-cooling. Is mainly used for carrying out carburizing, carbonitriding quenching and various vacuum heat treatment processes of die steel, stainless steel, high-speed steel, high alloy steel tools, quenching, annealing, tempering and centering and low-carbon alloy steel. Can realize one-time carburizing, pulse carburizing and other processes, such as carburizing, carbonitriding, etc.


產(chǎn)品特點(diǎn)/characteristic

1.專(zhuān)用的真空低壓滲碳模擬軟件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

2.加熱元件沿加熱室圓周360°均勻布置,溫度均勻性高

The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and has high temperature uniformity

3.采用外絕緣結(jié)構(gòu),杜絕滲碳炭黑污染

The external insulation structure is adopted to eliminate the pollution of the carburized carbon black

4.淬火攪拌機(jī)構(gòu)變頻調(diào)速且?guī)в袑?dǎo)流裝置,冷卻均勻性好、工件變形小,具有恒溫油淬火/等溫淬火/對(duì)流加熱/真空分壓

Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure

5.油淬火機(jī)構(gòu)且?guī)в袑?dǎo)流裝置,冷卻速度快、工件變形小

The oil quenching mechanism with diversion device has the advantages of fast cooling speed and small deformation of workpiece.

6.變頻攪拌淬火/上下竄動(dòng)淬火/加壓淬火

Frequency conversion stirring quenching / up and down moving quenching / pressure quenching.

7.滲碳?xì)怏w噴嘴沿加熱室圓周及前后均勻布置,滲碳層厚度均勻

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

8.操作簡(jiǎn)潔 編程工藝靈活輸入 機(jī)械動(dòng)作穩(wěn)定可靠

The operation is simple and the programming process is flexible, and the mechanical action is stable and reliable.

9.手動(dòng)/半自動(dòng)/自動(dòng) 故障自動(dòng)報(bào)警/顯示

Manual / semi-automatic / automatic fault automatic alarm / display


產(chǎn)品規(guī)格/product specifications

注:特殊規(guī)格要求可根據(jù)客戶(hù)要求定制

Note: Special specification requirements can be customized according to customer requirements

參數(shù) / 型號(hào)
 Parameter/ Model
PJ-ST446 PJ-ST557 PJ-ST669 PJ-ST7711 PJ-ST8812 PJ-ST9916
有效熱區(qū) W×H×L
 Effective hot zone
400×400×600 500×500×700 600×600×900 700×700×1100 800×800×1200 900×900×1600
裝載重量 (KG)
 Load weight
200 300 500 800 1200 2000
最高溫度 (℃)
 Max.temprature
1350 1350 1350 1350 1350 1350
爐溫均勻性 (℃)
 Furnace temperature uniformity
±5 ±5 ±5 ±5 ±5 ±5
真空度 (Pa)
 Vacuum degree
4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3
壓升率 (Pa)
 Pressure rise rate ≤ 0.5
≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.5
移送時(shí)間 (S)
 Transfer time
≤ 15 ≤ 20 ≤ 25 ≤ 25 ≤ 30 ≤ 30
滲碳介質(zhì)
 Carburizing medium
C2H2 + N2 C2H2 + N2 C2H2 + N2 C2H2 + N2 C2H2 + N2 C2H2 + N2
滲碳?jí)毫?(mbar)
 Carburizing pressure
5-20 5-20 5-20 5-20 5-20 5-20
控制方式
 Control method
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
淬火介質(zhì)
 Quenchant
真空快速淬火油
 Vacuum rapid quenching oil

以上參數(shù)可根據(jù)工藝要求調(diào)整,不作為驗(yàn)收依據(jù),具體以技術(shù)方案和協(xié)議為準(zhǔn)

The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail


配置選擇/Configure select

爐型選擇
 Selection of furnace type
 

雙室臥式
Double chamber horizontal

 雙室立式
Double chamber vertical
中間隔熱門(mén)
 Middle septum hot
機(jī)械傳動(dòng)
 Mechanical drive
氣動(dòng)
 Pneumatic
爐膽
 Flue
石墨加熱元件與石墨氈復(fù)合屏合成結(jié)構(gòu)
 Synthesis structure of Graphite heating element and Graphite felt Composite screen
真空泵組和真空計(jì)
 Vacuum pump set and vacuum gauge
 進(jìn)口
Imported
 高品質(zhì)國(guó)產(chǎn)
High quality Made in China
淬火槽攪拌方式
 Quenching tank stirring mode
漿葉循環(huán)
 blade circulatory
噴嘴噴射
 Nozzle injection
外置風(fēng)冷換熱
 External air-cooled heat transfer
真空度
 Vacuum degree
高真空
 High vacuum
中真空
 Medium vacuum
PLC 西門(mén)子
 Siemens
歐姆龍
 OMRON
三菱
 Mitsubishi
溫控儀表
 Thermostat meter
歐陸
 EUROTHERM
島電
 Electric conduction
熱電偶
 Thermocouple
S 型分度號(hào)
 S-type dividing number
滲碳專(zhuān)用熱電偶
 Special-purpose thermocouple for carburizing
記錄儀
 Grapher
有紙記錄儀
 Paper recorder
無(wú)紙記錄儀
 Paperless recorder
人機(jī)界面
 Human-computer interface
模擬屏
 Analog screen
計(jì)算機(jī)觸摸屏
 Computer touch screen
電器元件
 Electrical component
高品質(zhì)國(guó)產(chǎn)
 High quality Made in China
施耐德
 Schneider
西門(mén)子
 Siemens
質(zhì)量流量計(jì)
 Mass flowmeter
美國(guó) Mass Flowmeter
 United States
真空壓力傳感器
 Vacuum pressure sensor
德國(guó) Vacuum pressure sensor
 Germany
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