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雙室低壓滲碳?xì)獯阏婵諣t

時(shí)間:2019-11-21
雙室低壓滲碳?xì)獯阏婵諣t 雙室低壓滲碳?xì)獯阏婵諣t

雙室低壓滲碳?xì)獯阏婵諣t

Double chamber vacuum low pressure carburizing gas quenching furnace


應(yīng)用簡(jiǎn)介/Application

真空雙室低壓滲碳?xì)獯銧t,具有滲碳、氣淬和加壓氣冷多種功能。主要用來對(duì)模具鋼、不銹鋼、高速鋼、高合金鋼工模具、淬火、退火、回火以及對(duì)中、低碳合金鋼進(jìn)行滲碳淬火,多種真空熱處理工藝。可以實(shí)現(xiàn)一次強(qiáng)滲碳、脈沖滲碳等滲碳方式工藝。

The vacuum double-chamber low pressure carburizing gas quenching furnace has many functions of carburizing, gas quenching and pressure air-cooling, is mainly used for carburizing and quenching the die steel, the stainless steel, the high-speed steel, the high alloy steel tool, the quenching, the annealing, the tempering and the centering and low-carbon alloy steel, and a plurality of vacuum heat treatment processes. Can realize the process of one-time high-carburizing, pulse carburizing and so on.


產(chǎn)品特點(diǎn)/characteristic

1.專用的真空低壓滲碳模擬軟件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

2.采用高效方形換熱器, 冷卻速度提高80%。

The cooling rate is increased by 80% by using high efficiency square heat exchanger.

3.采用雙風(fēng)機(jī)對(duì)流均勻冷卻

Uniform cooling with double-fan convection。

4. 加熱元件沿加熱室圓周360度均勻布置,溫度均勻性高

The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.

5.加熱室采用外絕緣結(jié)構(gòu),減少杜絕滲碳炭黑污染

The heating chamber adopts the external insulation structure to reduce the pollution of the carburized carbon black.

6.采用碳?xì)譃榧訜崾腋魺釋?,使用壽命長(zhǎng)

The carbon felt is used as the heat-insulating layer of the heating chamber with long service life

7.滲碳?xì)怏w噴嘴沿加熱室圓周及前后均勻布置,滲碳層厚度均勻

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

8.滲碳工件變形小,生產(chǎn)效率高,使用成本較氣體滲碳節(jié)能40%以上

The Carburizing workpiece has the advantages of small deformation, high production efficiency and more than 40% energy saving compared with gas Carburizing.。

9.編程工藝靈活輸入,機(jī)械動(dòng)作穩(wěn)定可靠,故障自動(dòng)報(bào)警/顯示

Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault

10.氣淬風(fēng)機(jī)變頻驅(qū)動(dòng),對(duì)流加熱功能可選、九點(diǎn)測(cè)溫可選

Frequency conversion drive of gas quenching fan, optional convective heating function,optional temperature measurement at nine points

11.全智能化工業(yè)計(jì)算機(jī)控制系統(tǒng)并有一套手動(dòng)操作系統(tǒng)

Fully intelligent chemical industry computer control system and a manual operating system。

12.操作簡(jiǎn)潔、編程工藝靈活輸入、機(jī)械動(dòng)作穩(wěn)定可靠

Simple operation , the programming process is flexible input, the mechanical action is stable and reliable,

13.手動(dòng)/半自動(dòng)/自動(dòng) 故障自動(dòng)報(bào)警/顯示

Manual / semi-automatic / automatic fault automatic alarm / display


產(chǎn)品規(guī)格/product specifications

參數(shù) / 型號(hào)
 Parameter/ Model
PJ-ST446PJ-ST557PJ-ST669PJ-ST7711PJ-ST8812PJ-ST9916
有效熱區(qū) W×H×L
 Effective hot zone
400×400×600500×500×700600×600×900700×700×1100800×800×1200900×900×1600
裝載重量 (KG)
 Load weight
20030050080012002000
最高溫度 (℃)
 Max.temprature
135013501350135013501350
爐溫均勻性 (℃)
 Furnace temperature uniformity
±5±5±5±5±5±5
真空度 (Pa)
 Vacuum degree
4.0 E -1/    6.7 E -34.0 E -1/    6.7 E -34.0 E -1/    6.7 E -34.0 E -1/    6.7 E -34.0 E -1/    6.7 E -34.0 E -1/    6.7 E -3
壓升率 (Pa)
 Pressure rise rate ≤ 0.5
≤ 0.5≤ 0.5≤ 0.5≤ 0.5≤ 0.5≤ 0.5
滲碳介質(zhì)
 Carburizing medium
C2H2 + N2C2H2 + N2C2H2 + N2C2H2 + N2C2H2 + N2C2H2 + N2
滲碳?jí)毫?(mbar)
 Carburizing pressure
5-205-205-205-205-205-20
控制方式
 Control method
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
多級(jí)脈沖
Multi-pulse
淬火介質(zhì)
 Quenchant
氮?dú)?/ 氬氣
 Nitrogen/Argon
氣淬壓力 (bar)
 Gas quenching pressure
12-2512-2512-2512-2512-2512-25

以上參數(shù)可根據(jù)工藝要求調(diào)整,不作為驗(yàn)收依據(jù),具體以技術(shù)方案和協(xié)議為準(zhǔn)

The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail


配置選擇/Configure select

爐型選擇
 Selection of furnace type
雙室臥式
Double chamber horizontal
單室立式
Single-chamber vertical
中間隔熱門
 Middle septum hot
機(jī)械傳動(dòng) Mechanical drive氣動(dòng) /Pneumatic
爐膽
 Flue
石墨加熱元件與石墨氈復(fù)合屏合成結(jié)構(gòu)
 Synthesis structure of Graphite heating element and Graphite felt Composite screen
氣淬方式
 Gas quenching mode
爐體外置換熱器循環(huán)冷卻
 Circulating cooling of external heat exchanger of furnace body
爐體內(nèi)置換熱器循環(huán)冷卻
 Circulating cooling of displacement heater in furnace body
真空泵組和真空計(jì)
 Vacuum pump set and vacuum gauge
進(jìn)口
 Imported
高品質(zhì)國(guó)產(chǎn)
 High quality Made in china
真空度
 Vacuum degree
高真空
 High vacuum
中真空
 Medium vacuum
PLC西門子
 Siemens
三菱
 Mitsubishi
歐姆龍
 OMRON
溫控儀表
 Thermostat meter
歐陸
 EUROTHERM
導(dǎo)電
 Electric conduction
熱電偶
 Thermocouple
S 型分度號(hào)
 S-type dividing number
滲碳專用熱電偶
 Special-purpose thermocouple for carburizing
記錄儀
 Grapher
有紙記錄儀
 Paper recorder
無紙記錄儀
 Paperless recorder
人機(jī)界面
 Human-computer interface
模擬屏
 Analog screen
計(jì)算機(jī)觸摸屏
 Computer touch screen
電器元件
 Electrical component
高品質(zhì)國(guó)產(chǎn)
High quality domestic
施耐德
Schneider
西門子
Siemens
質(zhì)量流量計(jì)
 Mass flowmeter
美國(guó)
Mass Flowmeter;Made in United States
真空壓力傳感器
 Vacuum pressure sensor
德國(guó)
 Vacuum pressure sensor; Made in Germany

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