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智能制造真空熱處理數(shù)字化無人生產(chǎn)線

時間:2019-11-21
智能制造真空熱處理數(shù)字化無人生產(chǎn)線 智能制造真空熱處理數(shù)字化無人生產(chǎn)線 智能制造真空熱處理數(shù)字化無人生產(chǎn)線

智能制造真空熱處理數(shù)字化無人生產(chǎn)線

Intelligent manufacturing vacuum heat treatment digital unmanned production line


應用簡介/Application

真空熱處理自動化無人生產(chǎn)線涵蓋了不同種類零件的所有熱處理內(nèi)容,依據(jù)使用方熱處理零件最終質(zhì)量要求ACME可  以進行非標設計,生產(chǎn)線中的所有爐型及設備都將在計算機畫面的實時監(jiān)控下,進行有序列的、符合工藝周期程序安排的、 以全部自動化方式完成一系列熱處理工藝操作,符合【工業(yè)4.0】發(fā)展特征趨勢及基本要素,此類生產(chǎn)線是先進熱處理設備組合。真空熱處理生產(chǎn)線的每一個爐型模塊將完全滿足用戶不同零件的不同熱處理工序要求,具備【柔性化】,配備裝卸料機器人,車間無人化特征十分明顯。

The automatic unattended production line of vacuum heat treatment covers all the heat treatment contents of different kinds of parts. According to the final quality requirements of square heat treatment parts, ACME can carry out non-standard design. All furnace types and equipment in the production line will be sequential and in accordance with the process cycle program under the real-time monitoring of computer picture, and a series of heat treatment process operations will be completed in all automatic ways. In line with the development trend and basic elements of industrial 4.0, this kind of production line is an advanced heat treatment equipment combination. Each furnace type module of the vacuum heat treatment production line will fully meet the different heat treatment procedures of different parts of the user. Requirement, with [flexibility], equipped with loading and unloading robot, workshop unmanned characteristics are very obvious.


生產(chǎn)線的擴展性/The scalability of the production line

真空熱處理自動化無人生產(chǎn)線所包含常用模塊有:真空清洗機;真空退火爐;真空回火爐;真空高壓氣淬爐;真空油淬爐;真空低壓滲碳爐;深冷處理爐等一系列標準模塊化設備,依據(jù)用戶生產(chǎn)量配置模塊數(shù)量,同時還具備將來設備可擴展性。自動化生產(chǎn)線涉及一整套物料自動運輸車系統(tǒng),該系統(tǒng)具備自動上料和自動下料功能,自動識別所選加熱處理設備的工位。

Vacuum heat treatment automation unmanned production line contains a series of standard modular equipment, such as vacuum cleaning machine, vacuum annealing furnace, vacuum high pressure gas quenching furnace, vacuum oil quenching furnace, vacuum low pressure Carburizing furnace, cryogenic treatment furnace and so on. The automatic production line relates to a complete set of automatic material transport vehicle system, which has the functions of automatic feeding and automatic blanking, and automatically identifies the station of the selected heating and processing equipment.


產(chǎn)品規(guī)格/product specifications

型號PJ-SCX557PJ-SCX7711PJ-SCX9916
模塊名稱
 Module Nam
模塊類型
Module type
模塊數(shù)量
Number of modules
模塊類型
Module type
模塊數(shù)量
Number of modules
模塊類型
Module type
模塊數(shù)量
Number of modules
真空低壓滲碳爐
 Vacuum low pressure Carburizing furnace>
PJ-ST557D11-3PJ-ST7711S11-3PJ-ST9916X11-3
真空油淬爐
 Vacuum oil quenching furnace
PJ-YC557D21-3PJ-YC7711S21-3PJ-YC9916X21-3
真空高壓氣淬爐
 Vacuum high pressure gas quenching furnace
PJ-QC557D31-3PJ-QC7711S31-3PJ-QC9916X31-3
真空回火爐
 vacuum tempering furnace
PJ-H557D41-3PJ-H7711S41-3PJ-H9916X41-3
真空退火爐
 vacuum annealing furnace
PJ-TH557D51-3PJ-TH7711S51-3PJ-TH9916X51-3
真空清洗機
 Vacuum cleaning machine
PJ-QX557D61-3PJ-QX7711S61-3PJ-QX9916X61-3
深冷處理爐
 Cryogenic treatment furnace
PJ-SL557D71-3PJ-SL7711S71-3PJ-SL9916X71-3
自動運輸車系統(tǒng)
 Automatic transport vehicle system
PJ-YS557D81-3PJ-YS7711S81-3PJ-YS9916X81-3
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