單室立式高壓氣淬真空爐(節(jié)能型)
單室立式高壓氣淬真空爐(節(jié)能型)
Single chamber vertical high pressure high flfl ow rate gas quenching vacuum furnace (energy saving)
應(yīng)用簡介/Application
適用于工模具鋼、高速鋼、不銹鋼等材料的淬火處理;不銹鋼、鈦及鈦合金等材料的固溶處理;多種磁性材料的退火處理及回火處 理;也可用于真空釬焊及真空燒結(jié)等。
Application: It is suitable for quenching treatment of die steel, high speed steel, stainless steel and other materials; solid solution treatment of stainless steel, titanium and titanium alloy; annealing treatment and tempering treatment of various magnetic materials; can also be used for vacuum brazing and vacuum sintering, etc.。
產(chǎn)品特點(diǎn)/characteristic
1.采用高效一體擠出式(鰭片)換熱器, 冷卻速度提高80%
The cooling rate is increased by 80% by using high efficiency integrated extrusion heat exchanger (finned) heat exchanger.
2.采用節(jié)能風(fēng)嘴沿加熱室圓周360度均勻、交錯布置,加熱過程封閉,節(jié)能明顯
The energy saving nozzle is uniform along the circle of the heating chamber, staggered and arranged, the heating process is closed, and the energy saving is obvious.
3.加熱元件沿加熱室圓周360度均勻布置,溫度均勻性高
The heating element is evenly arranged along the circle of the heating chamber at 360 degrees, and the temperature uniformity is high.
4.采用復(fù)合硬氈/金屬屏為加熱室隔熱層,適用不同工藝環(huán)境
The composite felt / metal screen is used as the heat insulation layer of the heating chamber, which is suitable for different process environments.
5.工件變形小,生產(chǎn)效率高,使用成本低
The workpiece has the advantages of small deformation, high production efficiency and low cost of use.
6.編程工藝靈活輸入,機(jī)械動作穩(wěn)定可靠,故障自動報警/顯示
Flexible input of programming process, stable and reliable mechanical action, automatic alarm / display of fault
7.氣淬風(fēng)機(jī)變頻驅(qū)動,對流加熱功能可選、九點(diǎn)測溫可選、分級/等溫淬火
Frequency conversion drive of gas quenching fan, optional convective heating function, optional temperature
measurement at nine points, grading / Isothermal quenching.
8. 采用液壓升降機(jī)構(gòu),動作穩(wěn)定性好
The hydraulic lifting mechanism is adopted, and the operation stability is good.。
9. 全智能化工業(yè)計算機(jī)控制系統(tǒng)并有一套手動操作系統(tǒng)
Fully intelligent chemical industry computer control system and a manual operating system。
10.操作簡潔、編程工藝靈活輸入、機(jī)械動作穩(wěn)定可靠
Simple operation, flexible input of programming process, stable and reliable mechanical action
11.手動/半自動/自動 故障自動報警/顯示
Manual / semi-automatic / automatic fault automatic alarm / display
產(chǎn)品規(guī)格/product specifications
注:特殊規(guī)格要求可根據(jù)客戶要求定制
Note: Special specification requirements can be customized according to customer requirements
參數(shù) / 型號 Parameter/ Model | PJ-LQ68 | PJ-LQ810 | PJ-LQ1012 | PJ-LQ1215 | PJ-LQ1518 |
---|---|---|---|---|---|
有效熱區(qū) D×H(mm) Effective hot zone | 600×800 | 800×1000 | 1000×1200 | 1200×1500 | 1500×1800 |
裝載重量(KG) Load weight | 500 | 800 | 1000 | 1200 | 2000 |
最高溫度(℃) Max.temprature | 1350 | 1350 | 1350 | 1350 | 1350 |
爐溫均勻性(℃) Furnace temperature uniformity | ±5 | ±5 | ±5 | ±5 | ±5 |
真空度(Pa) Vacuum degree | 4.0 E -1/ 6.7 E -3 | 4.0 E -1/6.7 E -3 | 4.0 E -1/6.7 E -3 | 4.0 E -1/6.7 E -3 | 4.0 E -1/6.7 E -3 |
壓升率(Pa) Pressure rise rate | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 | ≤ 0.5 |
氣淬壓力(bar) Gas quenching pressure | 6-25 | 6-25 | 6-25 | 6-25 | 6-25 |
冷卻氣體(99.995%) Cooling gas | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He | N2/Ar/He |
以上參數(shù)可根據(jù)工藝要求調(diào)整,不作為驗收依據(jù),具體以技術(shù)方案和協(xié)議為準(zhǔn)
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
配置選擇/Configure select
低裝料形式 Low charge form | 升降爐門可橫向移動 The lifting furnace door can be moved horizontally | 升降爐門橫向固定 Horizontal fixing of lifting furnace door | ||
---|---|---|---|---|
垂直升降 Vertical lifting | 液壓升降 Hydraulic lift | 絲桿升降 Screw rod lifting | ||
氣淬方式 Gas quenching method | 圓周 360 度噴嘴射流冷卻 Circular 360 degree nozzle jet cooling | 爐體外置換熱器循環(huán)冷卻 Circulating cooling of external heat exchanger of furnace body | 爐體內(nèi)置換熱器循環(huán)冷卻 Circulating cooling of displacement heater in furnace body | |
爐膽 Flue | 石墨加熱元件與石墨氈復(fù)合屏合成結(jié)構(gòu); Synthesis structure of Graphite heating element and Graphite felt Composite screen | 鉬加熱元件與金屬隔熱屏合成結(jié)構(gòu); The composite structure of Mo heating element and metal thermal insulation screen | ||
真空泵組和真空計 Vacuum pump set and vacuum gauge | 進(jìn)口 Imported | 高品質(zhì)國產(chǎn) High quality Made in China | ||
真空度 Vacuum degree | 高真空 High vacuum | 中真空 Medium vacuum | ||
PLC | 西門子 Siemens | 歐姆龍 OMRON | 三菱 Mitsubishi | |
溫控儀表 Thermostat meter | 歐陸 EUROTHERM | 島電 Electric conduction | ||
熱電偶 Thermocouple | S 型分度號 S-type dividing number | |||
記錄儀 grapher | 有紙記錄儀 Paper recorder | 無紙記錄儀 Paperless recorder | ||
人機(jī)界面 human-computer interface | 模擬屏 Analog screen | 計算機(jī)觸摸屏 Computer touch screen | ||
電器元件 Electrical component | 高品質(zhì)國產(chǎn) High quality Made in China | 施耐德 Schneider | 西門子 Siemens |
山東派金真空科技有限公司
地 址: 山東省昌邑市奎聚工業(yè)園
聯(lián) 系 人: 王金忠
電 話: 400-0536-968
手 機(jī): 13280766431
郵 箱:sales@paijinzhenkong.com
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